News and Press Article

 

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Manfred Töller GmbH Expands its Product Range to Include 5-axis Machining

Image 1 - Impeller from 100 mm thick Plexiglas® Manfred Töller GmbH, experts in the production and laser machining of signs, lettering, molded parts, and lighting made of acrylic glass and stainless steel, has successfully manufactured its first 5-axis components using their Pictures by PC CAD/CAM software from Munich-based SCHOTT SYSTEME GmbH.

To expand its machining capabilities in the decoration and advertising sector, the company has acquired a large-format milling machine (4,200 x 1,200 x 900 mm) from CMS to utilize state-of-the-art 5-axis simultaneous milling processes. This includes, for example, the production of professional lettering for boats and yachts, as well as the custom manufacturing of exclusive decorative objects.

To initially test the advantages of this innovative technology, the company produced an impeller (Figure 1) from 100 mm thick Plexiglas® using a single machining setup. Following the successful trial run, the first customer components were produced. The part shown (Image 2) was milled from 40 mm thick acrylic glass and served as a prototype for the acrylic glass substructure of a yacht sign. Large, curved chamfered surfaces made it ideal for simultaneous 5-axis swarf and chamfer cutting using the CAD/CAM software Pictures by PC. This enabled significantly faster machining times and better surface finish quality than when using conventional 3-axis machining processes.

Töller was founded in 1946 and remains a family business, now in its third generation. Learn more about the company's high standards at www.laserkraft.de 

 Image 2 - Prototype for the acrylic glass substructure of a yacht sign

 

 

 

  • We have been doing CNC milling and wire erosion with Pictures by PC for almost 30 years. This software is a very solid tool with an excellent price-performance ratio. Furthermore, the free, competent and very fast support is unbeatable. The post processors can also be adapted to older or exotic controls without any problems. It is great fun to be able to work with this product from SCHOTT SYSTEME.
    Steffen Schubert Meleghy Automotive Bernsbach GmbH
  • At 1st Mold, we make aluminum tools for plastic injection molding. We mill our complex and high-precision forms using Pictures by PC. What we particularly appreciate about Pictures by PC is the ability to program routines to automate the creation of milling programs. It should also be mentioned that all the software’s functions are accessible as source code so that they can also be easily adapted. The support is very competent and helps should questions about programming arise. Even with the software updates, you can see that SCHOTT SYSTEME GmbH takes user requests and information seriously and integrates them into the software.
    Elmar Dittrich 1st Mould GmbH
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For more than 40 years, SCHOTT SYSTEME GmbH has developed and marketed comprehensive software solutions for graphics, design, CAD design, CAM / CNC production, product presentations, documentation and special applications.

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